Fig. 01 · Rail-mounted inverted cobot, light-painting toolpath · program 965_LOGO.urp · TCP traced in a vertical plane 700 mm from rail
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StateReady
Applied engineering & prototyping · Chicago

We build what doesn't exist yet.

965 is an applied engineering firm. We design, prototype and build automation, robotics and custom equipment for manufacturers.

Results from the field

3,000,000
Cycles in production
PVC extruder assembly — still running
99%
Inspection accuracy
AI sorting cell · 2-second cycle
21
Labor positions freed
PVC extruder cell · 7 per shift, 3 shifts
<10 s
Fold cycle
Two-arm cobot cell · lights-out 24/7

Start with the economics. Not the robot.

965 maps the value before selecting technology. We model the labor cost, scrap, downtime and throughput of your current process — then quantify what a fixed version is worth before we design a single part.

Buyers who skip this step spend money on automation their operation wasn't ready for. We've been brought in to fix that too.

Run an Opportunity Audit →

The four audit verdicts

  • High value, low technical riskDo Now
  • High value, needs de-risking firstInvestigate
  • Marginal ROI at current volumeDefer
  • Automation makes it worseDo Not Automate

The "Do Not Automate" verdict is the one our competitors won't give you. It's also the reason clients come back.

01 / Find

Opportunity Audit

Map every automation and AI opportunity inside your operation, ranked by value, feasibility and risk. You get a prioritized roadmap and the business case to act.

$10K–$25K typical · 3–4 weeks on site
Start the audit →
02 / Prove + Build

Engineering & Deployment

Proof of concept through production deployment. Robotics, machine vision, controls, custom equipment and material handling. We prototype fast and harden thoroughly.

Proof of concept to full cell
Start a project →
03 / Lead

Fractional R&D

Senior technical leadership without building a full department. A quarter of roadmap, prototype pipeline, vendor strategy and a board-ready monthly update.

Monthly retainer · $8,000–$15,000
Talk to us →

Fast enough to learn. Rigorous enough to deploy.

Our engineers work on site at manufacturing plants across the US. The same people who scope the project build it.

Find the friction

Map the operation, its constraints and its economics. Quantify what the problem costs before we select any technology.

De-risk the idea

Define architecture, feasibility and the business case. Prototype the hardest part first.

Make it real

Prototype, test and engineer for production. Harden the software, prove the cycle time, document everything.

Own the outcome

Integrate, commission, train and hand off. We measure the result against the business case from step one.

Work

Case studies with measured outcomes in progress. Client names published with written permission only.

Consumer goods
3,000,000 cycles in production · 6-second assembly cycle · 21 labor positions freed — inline inspection, queuing and two-part assembly across adjacent extruders.
PLCMotionVisionHMI
Soft goods
AI inspection and sorting — 99% accuracy at a 2-second cycle. Vision system, custom EOAT, real-time defect classification.
AIVisionRobotics
Industrial screening
Proof of concept — bolt-on flow inspection system detected oversized material, the only signature of a broken screen. Avoided a six-figure product redesign.
VisionFlow inspectionPOC
Textile
Two-arm collaborative robot folding cell — <10-second cycle, lights-out 24/7 capable. Visual servoing, adaptive grip, conveyor integration.
RoboticsControlsVisionLights-out
Cold storage
RFID ice inventory — 100% tag capture per freezer, tracking every block from production to sales environment. Custom reader array, embedded software, reporting dashboard.
RFIDIoTSoftwareTrack & trace
Ingredient mfg
Wet cake transfer, Concept 4B. Custom process cell for a major manufacturer. Trial results pending.
Process engCustom equip
Defense R&D
Rapid prototyping and proof-of-concept systems on defense-funded research programs.
PrototypingR&D
Compliance testing
Workflow redesign and test automation for a product certification lab.
SoftwareWorkflow
Fulfillment
Material flow optimization across a high-velocity distribution network.
Material flowSystems eng

What is your process worth to fix?

Enter the annual cost of your current process. We model 40% as addressable — a conservative figure based on what we've seen in the field.

Total annual cost$0
Value at stake (40% addressable)$0
Capital budget for target payback period
12 mo
$0
18 mo
$0
24 mo
$0
36 mo
$0

The people who show up

Our engineers work on site at manufacturing plants across the US. The same people who scope the project build it.

Jeff Faye, Principal at 965

Jeff Faye

Principal

Controls, PLCs, motion systems, collaborative robot integration, RFID, IoT, machine vision, Python and machine-learning software.

Alexander Chan, Managing Partner at 965

Alexander Chan

Managing Partner

Commercial operations, project scoping and client relationships. Background in automotive and financial services.

Julee Faye, Partner at 965

Julee Faye

Partner

Fabrication, design and manufacturing. Heavy industrial, furniture and high-speed automation.

Bring us the bottleneck, the ugly manual process, or the idea nobody has figured out yet.

Have a process that shouldn't still work the way it does?

965 is an applied engineering firm. We design, prototype and build automation, robotics and custom equipment for manufacturers.

Location
mHUB · Chicago, Illinois
Response time
Principal replies within 2 business days